New Completed Project: Heavy Structural Fabrication for Ambica Steels’ Stainless Steel Plant

Ashutosh Engineers is proud to showcase one of our most recent accomplishments—delivering heavy structural fabrication and erection services for Ambica Steels India Limited. This project was a significant milestone, as it involved constructing an integrated stainless steel plant with a production capacity of 200,000 metric tonnes per annum (TPA) in Mokhana village, Bhuj Taluk, Kutch District, Gujarat.

Our scope of work involved the Fabrication, and Erection of several critical areas of the Plant, including the Wire Coating and Lubrication Area, Wire Straightening and Cutting Area, Wire Spooling and Winding Area, and the Finished Wire Storage Area.

Project Specifications:

• Client: Ambica Steels India Limited
• Location: Manufacturing Plant in Mokhana village, Bhuj Taluk, Kutch District, Gujarat
• Project Type: Greenfield, integrated stainless steel plant
• Capacity: 200,000 metric tonnes per annum (TPA)

Shed Specifications:

• Height: 10 meters
• Length: 169 meters
• Width: 100 meters
• Key Areas Covered: Wire Coating and Lubrication, Wire Straightening and Cutting, Wire Spooling and Winding, Finished Wire Storage

Our Role:
For this project, Ashutosh Engineers took on the responsibility of fabricating and erecting the massive steel structures required for the different production stages within the plant. The height of the structure reached an impressive 10 meters, while the length spanned 169 meters and the width stretched to 100 meters—ensuring that the client’s production operations could be carried out efficiently and smoothly.

Industry Standards and Best Practices:
Given the scale and critical nature of the project, adhering to stringent industry standards was of utmost importance. Our team followed guidelines such as:

• IS Standards for structural fabrication and erection.
• AISC Standards for quality assurance in steel construction.
• Safety Protocols ensuring worker safety and environmental compliance during all phases of the project.

Technical Challenges and Solutions:
Working on a greenfield stainless steel plant required careful planning and coordination, especially with the complex layouts of the wire processing areas. From the Wire Coating and Lubrication Area to the Wire Spooling and Winding Area, precision and structural integrity were key priorities. Our expert team deployed advanced fabrication techniques and cutting-edge equipment to ensure flawless execution.

Fabrication and Erection Process:

• Precision Engineering: The design and fabrication of each component were executed with high precision, ensuring that every structure aligned perfectly with the plant’s requirements.
• Quality Control: Each stage of fabrication was monitored through rigorous quality control protocols to ensure compliance with the required standards.
• Installation and Erection: Once fabricated, the steel components were transported to the site and erected with expert crane operations, ensuring that all structural elements were securely fastened and correctly aligned.

Related Projects and Methods: Ashutosh Engineers consistently applies the highest standards and innovative methods in every project. Explore our other successful heavy structural fabrication and erection projects where we’ve employed the same rigorous standards, from steel plants to heavy industrial sheds. In each of these projects, we’ve utilized methods such as precision engineering, advanced fabrication techniques, and strict quality control to ensure optimal results.

Check out our other posts on:

• Innovative Solutions for Fabrication Challenges: A Look into the Engineering Goods Sector
• From Concept to Completion: Unveiling the World of Turnkey Projects in Engineering
• The Power of Precision: Erection Services for Seamless Project Execution

These posts delve deeper into the best practices and industry standards that Ashutosh Engineers follows to ensure successful project execution, every time.

Why Choose Ashutosh Engineers?
Ashutosh Engineers’ expertise in handling large-scale, complex industrial projects is unparalleled. For Ambica Steels India Limited, our approach focused on delivering a structure that met their high expectations in terms of durability, functionality, and adherence to strict timelines.

Our deep understanding of the technical aspects of fabrication and erection work allowed us to overcome the project’s challenges, ensuring the highest standards of safety and quality throughout.

Are you looking for an experienced partner to handle your industrial fabrication and erection needs? Contact Ashutosh Engineers today for a consultation and custom quote for your next project.

Conclusion:
The successful completion of this project for Ambica Steels India Limited showcases our expertise in heavy structural fabrication and erection for large-scale industrial plants. Our commitment to quality, safety, and technical excellence ensures that we can meet the complex needs of any project, regardless of its size or scope.